Dr Ooze II - Delta 3D Printer

KosselwithRails.jpg

New Frame

I had a lot of ways I wanted to improve the Rostock, and I had never really been happy with that compliant frame. So in 2019, I upgraded Dr Ooze from a Rostock to a Kossel, by adding 2020 section profiles as a chassis. This was better, but it still wasn’t stiff enough and those plastic wheels on 2020 runners were a big backward step for the bearings. So I let it stew for a year…. Now a Kossel

These parts were printed at work. Wow! The print quality of the Makerbots is really clunky. Kossel

Stiffer frame and better bearings

After a brainwave in April 2020, I added back the 8mm smooth rods with direct metal to metal contact with the frame. Finally Dr Ooze now has a stiff and precise frame, which forms a solid basis for all the following upgrades and calibration. At some point it became this wonderful heap of parts on my desk. A big magnet

I set up a jig on the pillar drill, to get some good precision engineering. Precision Drilling Precision Drilling2 New rails fitted

The latest in bioprinting technology. Assembled

A bit of Solidworks to design some new 3D printed bearing chariots to fit my new rail spacing. If I were starting from scratch, good quality linear guide rails would be my choice, but I already had the rods. New Chariots Assembled New Chariots

Three evenings of calibration and tweeking later, and I’ve got a working 3D printer, with a big upgrade in precision. Kossel with Rails

Put the Electronics in a Box

The test rig has been sitting, guts out, on my desk for 4 years. It really should have it’s own box. Box 1 Box 2 Box 3 Box 4

Upgraded to TMC2209 - Trinamic stepper motor drivers

So much quieter and smoother! And I also upgraded the main board to 32Bit MKS SGen L. This upgrade was a week after I made the box above, and it relegated that box to the scrap bin. Ha Ha!

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A meditation in 3D printing. Finally got the bed levelled on my Development 3D printer. I've spent far to long on this in the last 3 weeks. A complete rebuild and almost totally upgraded. Added #octopi which is great. Upgraded to #klipper3d firmware which is amazing, got @tmc2209 @trinamic stepper motor drivers, for FAST and near silent printing. #deltaprinter #3Dprinter #octoprint

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Moved to Klipper Firmware, added Raspberry Pi print server Octoprint, moved to PrusaSlicer

Klipper calculates all of the printer moves on the massively powerful Raspberry Pi (well, compared to the previous Arduino mega!). This allows the printer to move A LOT faster and smoother. Goodbye Repetier host - I also tried Smoothie firmware on the way, but Klipper was the stand out winner for a modern firmware.

Octoprint

Added Auto Calibration

With a nozzle probe and it just worked! Reflect back on the long nights I spent with MCP calibrating the first version … and this just worked :D

Added a Part Cooling Fan and Duct

Which really improved print quality and bridging. Cooling fan shroud

Added a Webcam and Octolapse

So it can now film timelapse videos. Octolapse

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Well it ain't fancy, but it works! This is a timelapse from my 3d printer, it's printing a pulley for a cable car for the little one. I got #octopi to work with a USB camera a make 1 frame every layer :) #3dprinting #deltaprinter #raspberrypi #timelapse

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04/06/2020

I’ve got a printer that works.

What to do next?